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Silicone Overmolding Process: Innovative Applications in Various Industries

Sep. 12, 2024

Silicone Overmolding: Innovative Applications in Various Industries


In today's diversified industrial field, silicone overmolding is gradually becoming an indispensable part of all walks of life due to its unique process advantages. Different from two-shot injection molding, silicone overmolding achieves the perfect fusion of parts and silicone by molding a basic part and then placing it in a silicone mold for secondary molding. According to the different forms of silicone, this technology is subdivided into solid silicone hot-pressed or compression overmolding and liquid silicone LSR overmolding, which can flexibly respond to different needs.

 

1. The Innovation of Silicone Overmolding in Consumer Electronics


From outdoor waterproof cameras to waterproof mobile phones to ANC active noise cancelling headphone speaker surrounds, silicone overmolding plays an important role in the stable operation of these high-tech electronic consumer products in harsh environments. The natural waterproof sealing performance of silicone, coupled with the overmolding to simplify the assembly process, not only improves production efficiency, but also effectively reduces the rate of defective products, bringing users a more secure experience.


 Silicone Overmolding Process: Innovative Applications in Various Industries

2. The Art of Silicone Overmolding in Beauty Products


Beauty products such as facial cleansing brushes, facial massagers, and essence introduction devices have extremely high requirements for appearance and function. Silicone overmolding not only gives the product an elegant appearance, but also ensures excellent performance after frequent cleaning through its waterproof properties, extending the life of the product and protecting the user's investment.


 Silicone Overmolding Process: Innovative Applications in Various Industries

3. Health Protection in Household Consumer Goods


Silicone kitchenware, baby products, drinking water bottles and other household consumer goods, choose silicone overmolded parts because silicone is non-toxic and tasteless, and meets food safety standards. At the same time, the overmolding design is easy to clean thoroughly, effectively preventing the growth of bacteria, and building a solid line of defense for the health of your family.

 

Silicone Overmolding Process: Innovative Applications in Various Industries

4. The Precise Application in the Field of Medical and Health Care


In the face of modern people's sleep, hair loss, sub-health and other problems, silicone rubber overmolding technology has shown unique value in sleep aid products, hair growth stimulators and infrared therapy devices. It ensures the functional stability of the product and escorts the health of users.

 

Silicone Overmolding Process: Innovative Applications in Various Industries

5. Security Upgrades in the Automotive Industry


The headlights of the car adopt ADB adaptive light technology, and the silicone lens becomes a key component. Silicone overmolding not only solves the assembly problem, but also improves the durability and deformation resistance of the product, adding a guarantee for driving safety.

 

Silicone Overmolding Process: Innovative Applications in Various Industries

YEJIA Silicone Offers Professional Silicone Overmolding Solutions


As a leader in the silicone molding industry, YEJIA has been focusing on the overmolding technology of silicone and various materials (such as plastics, metals, fibers, tempered glass, etc.) for more than ten years, and has accumulated rich production experience and successful cases. Its nano-precision processing equipment, high-precision mold processing and silicone molding technology ensure strict tolerances and excellent quality of products.

 

YEJIA not only has a strong R&D team, but also has undergone strict system certification (ISO9001, ISO14001, ISO13485, IATF16949), and cooperates with the world's top 500 companies to provide customers with one-stop solutions from design optimization to production. Whether it is the precise control of bonding stability or the optimization of production costs, YEJIA has shown industry-leading strength.

 

Choosing YEJIA is to choose a reliable and professional silicone overmolding partner. We are committed to meeting your needs in different fields with excellent technology and quality. Looking for a reliable silicone molding factory, get in touch with us today.


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